When summer was almost gone, I changed garage, so it was time to continue.
Co-drivers side was next.
There is something rust inside of the front beam... why not!
Inner fender and beam needs to open and redone. There is so much swollen rust inside.
Sill end has a "unique" design... Oh no!
Removed some silicone... this was hiding underneath...
Front part of sill... New sheet metal under, rust above and a slice of thin sheet between... and a weld with air gap. These thin sheet metal patches are from a fridge or a washing machine...
Rear part: new metal and a lot of underbody coating.
Pintamassa olikin sitten ainoa pinnoite. Pala on hitsattu! Kylkipellissä on mukana edellisen korjaajan pakkelitkin ja saumassa on hyvät ruosteet...
Oh my, there are some weld! But above there is a lot of bondo above and rust in that body seam.
There is something weird in wheel well...
YES! yes! no.....
There is something hiding under that silicone putty...
Front ...
...middle...
...and rear. In this section I found some pretty good reparation, but just few inches...
Front seat fastening point, always rusted. Here too...
This was hiding under that s...t
Rear wheelwell...
Behind right headlight...
Door pillar.. outside ...
No se oli siäpuolelta vielä kauheampi.
And same inside...
Some holes, rust and a piece of fridge....
Floor pan don´t sit right... hammered and rusted...
Rear floor and under seat, there was that same mess...
Holes, rust and bad job done.
It needs attention, again!
Starting point... door pillar.
And inside of it... oh no!
New sheet metal.
Hmm... more rust..
That was under piece of fridgerator...
Took bad metal away...
That was not enough, so ... cut more!
I had to cut floor pan too...
And outside after cutting... no rust.
That needs to be done.
It needed some metal inside, too...
Welded together with new outer part.
Outside... grinded and some paint removed.
...and zinc paint.
Sisähelma työn alle. Nyt tuota ei voi laittaa kokonaisena, joten...
New sill... done years ago...
Had to cut in pieces...
Then some welding....
Floorpanel needed some new metal.
...Grinded and painted...
Testing that missing brace.
Front....done!
Rear...rusted floor opened and fridge metal removed...
Seat belt bracket was hanging free... rear leaf bracket had no welds, just silicone...
Some missing welds and rust holes...
Opended more. Now I can do some work... saw saw and air chisel...
Had to cut sill...
Not very nice wiew...
Leikeltynä ja hiottuna, valmiina uusia osia varten. Yläpuolella näkyy pois katkaistu tukipalikka.
Many hours later there is no rot at all... almost.
First a small job.
Missing parts done...
An other wiew...
Then more metal... I did cut a piece of that sill...
Rear part done....
And seat mounting point...
Then it was time to do the rest...
That´s what is left.
There were some rust, already after a few years...
Inner sill removed.
Crossbeam was welded and it was covered with a lot of silicone...
Cleanded...
No trace of inner sill...
New fits quite well...
It needed drainig holes
One had to be done to welded part... And mad that missing bracket too.
Seat belt bolt...
Edellinen mestari oli vaan hitsannut 12mm mutterin "kattopeltiin". Nyt on alkuperäisen kokoinen 2mm lätkä tukena.
Now it looks right. There were just a nut welded before.. not safa at all..
And after that... Welding time!
Rear...
...middle...
...front. Floorpan needed a patch. But this was very easy, compared to the other side.
Welded underside too...
Floor pan welded
Under...
Painted.
New outer sill...
Before welding some rust needs attention.
Wheelwell patches taken away...
Test fitting and cutting....
Front bracket needs to be redone... Otherwise it is fine.
Inside it needs sound deadnig stuff removed some hammering and rust removal. Then just weld...