My daughter and I are restoring her birthday present...an '82 Eagle SX/4. It does not have shift on the fly. Vacuum shift motor on axle as well as transfer case. As I'm getting ready to try and fix the plumbing for that system, I've been on the forum and keep seeing posts about people who have permanently locked the front axle with a hose clamp. This seems like the way to go. My questions are:
1. Is there a how-to on this procedure? I can't seem to find one.
2. Are there any down sides to this?
3. If I wanted to keep the select drive switch and vacuum shift motor on the transfer case, will that work? I'm thinking it will as the axle shift motor seems to act as a switch, sending signal to the transfer case letting it know it is locked before the transfer case actuates. And in reverse it won't matter as the transfer case unlocks first.
And now for the potentially dumb question. What about wiring up a weatherproof solenoid on the transfer case with a relay and switch and taking all of the vacuum out of it? It seems this would give me shift on the fly, and make it more reliable.
Any help, advise, and particularly a how-to on the hose clamp method would be appreciated!!