Wow, a month has passed since I updated this thread! Sorry for the five of you that are following along! We took some vacation, kids started school, etc, etc.
I had a chance to wash the car and get most of the mud out from underneath. There was probably 10 lbs of red clay, dirt, and muck from my recent off road trip. My driveway took a hit, and the Florida neighbors were scratching their head trying to figure out why the dirt was red!
I played around with some side mirrors, and finally landed on the black ones recommended by vangremlin in another thread. My original mirrors were flopping around like crazy due to stretched cables.
This week I reluctantly dove into the rebuild of my front end. I had done everything except the control arm bushings before my trip, and of course they disintegrated after 900+ miles off road. The brand new strut rod donut bushings cracked and popped out of the joint, not great for camber! Luckily nothing seems bent, so a full rebuild should fix it up for round 2 on the trails.
This is how it sits as of today:
I hope I can remember where all this stuff goes!
I broke a front axle on the trip, and I had a chance to compare an original Eagle axle with the brand new replacement. The original axles are much stronger, there is simply no comparison. For a spare for the next trail segment, I was able to talk forum member RALLYX-SX/4 into sending me an original axle off his burned parts car - thanks buddy!
Here are some side-by-side shots of the old and new axles. New style are smaller diameter and much weaker. Also, the original ones have a thick flange where my finger is pointing in the second picture.
I still have a leaky oil pan (ARGH!) and my motor mounts are worn out. While I've got the front suspension out, my current plan is to remove the front crossmember and do the oil pan gasket again. I'll also sneak the new motor mounts in from below. Compared to the way I did the oil pan before, the amount of effort is probably about the same - both are a lot of work. But I'm doing suspension anyway so a lot of the work is needed. Plus, I should be able to start and run the engine before I put the suspension back in, so I can find any leaks before putting it all back together.
The next segment of our cross-country off road adventure has been scheduled for early November. It seems like plenty of time to get ready, but you all know how that goes! Wish me luck!