Hello Daltwait!
I am Ward, Priya's husband. I was until a couple
months ago a Journeyman Automotive technician. I
did wheel alignments for ~25 years, probably about
half that time in Autobody shops where every car I
aligned had hidden bent parts and damage that I had
to find. A quick look at your readings leads me to
believe they "set the toe and let it go" so to
speak.
First things first - a vibration that is only there
between 95-105 and feels fine at 95 SCREAMS of a
driveline imbalance. There is a tight or loose "U"
joint, "U" joints out of phase (not applicable on an
Eagle unless the shaft was modified) or the driveline
angles are messed up from a failed engine or
transmission mount, or changes at the rear differential
mounting that changed pinion angle.
A wheel/tire imbalance would start at 80 or 90Km
or so and just get progessively worse as the
speed goes up.
As for the alignment the left front caster is too
far positive, and both front cabers are out of
specs. The caster is adjusted at the nuts where the
strut rod goes through the bushings, the camber is
adjusted through cam bolts where the lower arms attach
to the vehicle chassis. If the adjusters are siezed
then of course the technician can not adjust them, unless
they are either taken apart if possible and made to
be adjustable again, or if need be, replaced. This will
of course not be a normal part of an alignment. The
other possibility is that the body work has a bit of a
"diamond" in it, and with the adjuster run all the way
in on one side and out on the other, that this is "as
good as it gets". On older vehicles one does see this
from time to time. Without seeing where the cams bolts
are set makes it a guess at this point.
If you get a chance duck under the front of your car
and take pictures of the cam bolts. Post them up and
Priya will show me them. If they are at maximum adjustment
there is either some issues with the unibody
structure or bent suspension parts.
If you want to check out the cam bolts you can but
before you touch them understand you will need another
alignment if you move them at all! When you loosen the
nut the cam bolt should be able to travel back and
forth in it's slot, and should move the lower arm in and
out with it as it travels. If the nut won't come loose,
or if the bolt will only turn a little, then "spring
back" the where it was, the cam bolt is siezed in the
bushing and will need to be freed up or replaced.
The nuts on the strut rod typically will respond to a
large enough wrench, unless you live in the rust belt!
If all these adjustment are movable and the cam bolts
were not at the end of their travel then you need to
find a different alignment tech! Do not go to the
cheapest place in town for your alignment. They can't
make any money doing good work for cheap, so they get
done FAST! (Set the toe and let it go - you get what
you pay for!)
Get some pictures up of your cam bolts, from that I can
get a handle on whether or not there is an issue with
the unibody. The alignment is indeed out of specs, but
that is not your vibration issue. Give your driveline
a thorough check.
-Ward-