Another heads-up if anyone tries to mate a 247 to the AX15:
The AX15 output shaft is a little bit too long. I don't know if there is an adapter available, but I don't really want to add anymore length, the AX15 is already longer than the SR4. My plan is to shorten that shaft by 9/16."
After that, the two will finally marry.
Why didyou not go with the 249? They bolt right up to the ax15, as does the stock eagle case....
I tried to bolt on the stock t-case, and as I said, the output shaft of the tranny bottomed out in the stock t-case and the 247. First, with the 247 long input shaft, the splines weren't long enough. Then, after I rebuilt the 247, with the short input shaft (from a 249), the output of the AX15 bottomed out.
Kind of a bad picture of a 249, but I think it is good enough for comparison.
Thats the 247 with long input shaft
In my journey to find a transfer case, I personally dismantled both a 249 and a 247, and, as you can see in the pictures, they have very similar, if not identical enclosures. I believe the bolt pattern, input shaft, and (rear) output shaft are the same for the 247/249. In a lot of the literature I read, the 247/249 were lumped into the same manual. "
http://www.transtar1.com/catDownload.asp?ID=667" (adobe)
The key differences being a progressive coupling versus a viscous coupling and the front drive-shaft yoke. I wanted the progressive coupling feature of the 247. I have heard that it can be problematic, but a lot of those issues were fluid related. My 247 has 4-All Time, Neutral, and 4-Lo; as far as 4-wheel, it engages at any loss of traction of the rear wheels, and does so much faster than a viscous coupling; sounds good to me. (If it works correctly.)
So why didn't my 247 "bolt on?" I really don't know.
I think my problem was with the transmission, not the t-case. The guy I bought the tranny from told me it was from a diesel, that might have something to do with the problems I encountered.
Justin