... toe and camber is being checked. ...
> the Eagle has adjustable
caster & camber as well as toe-in
... Shaft nut and bearings are still tight. That was all gone through a year and a half ago when the bearings were replaced. They still sound good as well. ...
But was the nut torqued
to spec (for the correct bearing preload), and a cotter pin put in place to secure it.
... I also did as per your suggestion and just did a front/back rotation instead and the noises absolutely went away from the front.
My understanding is that with (steel belt?) radials they should not have side-to-side nor 4-wheel rotations, only front-back. With 4x4, front-back is important for evening out tire wear so the tires' diameters remain very similar. As the front wears more due to steering, you need the front-back rotation to mix up that wear. Without that, with the front worn more to a smaller diameter, you're stressing/wearing the transfer-case more. In AWD cars and some 4x4, this will end up breaking. For reasons I haven't tried to wrap my head around, I've been told that worn/smaller-diameter front tires also stress the front diff. You get the same difference in diameter issue if you ruin one tire on a set that has some miles on them, and just replace the one tire, or one pair, instead of the whole set. Same issue having different tires that are the same nominal size of LT15/75R15 - you have to check that their
actual diameter (not the nominal diameter calculated from the nominal size) is the same or nearly so. Good luck getting the actual diameter out of some manufacturers if you want/need to mix & match models.
... If the tires are somewhat oversize (in what way?), rather than a one-size-fits-all pressure, you may need to go to measuring temperature to determine if the tires are over/under inflated.
LT215/75R15. Under normal driving and turning they are fine though in the winter when I put the mudflaps on the extra half inch on the wheel wells cause a bit of rubbing on hard turns.
I'm talking about having a custom optimum inflation pressure for front tires and a potentially different custom optimum inflation pressure for rear tires. Measuring temperature across the width of each tire after driving while tires are hot, lets you know if you're getting even load/wear across the width of the tire. Lets you fine tune the pressure to match what your tires are actually doing. Google
My gut tells me there's more going on than alignment, rotation & pressure. I'm thinking there's gotta something that's still loose, or worn loose & only slips/pops out of correction position when driving. Bushing, ball joint, etc..