My Eagle has 2.73 gears with an automatic and I'm thinking of doing a T-5 swap. Would I even be able to use 5th gear if I leave the differentials alone?
I consider 2500 RPM's to be the minimum RPM needed when the engine is under full load going up a hill or trying to maintain a speed higher than 70 MPH. Sometimes it’s more efficient to coast at a higher gear at idle, but then you would have to downshift to get efficient power from the engine under load. 2500 RPM is then considered the minimum RPM necessary to stay in that gear under load. Likewise it is approximately the RPM you'll have the engine at in the new gear after you've upshifted while accelerating up a hill. Keep in mind that most of us memorize shift points in mph because we don’t have working tachometers.
This table shows shift speeds corresponding to each gear of a T5. A four speed is nearly identical except that it missing the fifth. The table shows that you need to be going at least 64 mph to stay in fifth with 3.54 gears. It says you need to be going at least 74 mph to consistently stay in fifth with 3.07 gears. That works pretty well but it plagues the trip with many more annoying downshifts to fourth along the highway. It says that you need to be going at least 97 mph to shift into fifth with 2.35 gears. Good f rickin lord. That's outrageous. It also says that first gear with 2.35 gears is almost exactly like starting in second with 3.54 gears.
You can drive the car just fine with 2.72 gears but its harder to drive because its more likely to stall. The last person who drove my 2.35 T5 SX4 was left in tears because they couldn't stop stalling. That same person drove my other vehicles without a problem. The shifts have to be much longer and put more wear on the clutch. You will not use 5th gear except to coast downhill. If you look at the chart it says you'll be at 83 mph at 2500 RPM in 5th. That is not a high enough RPM to produce enough power to keep an Eagle rolling on level ground at that speed.
The minimum speed per gear in mph while at 2500 RPM with a CJ T5 (4.03 first/ 0.86 fifth) and 205/75R15 tires:
Gear- 3.54- 3.07- 2.72- 2.35
1- 13.66- 15.80- 17.83- 20.64
2- 23.23- 26.86- 30.32- 35.09
3- 36.70- 42.44- 47.90- 55.44
4- 55.05- 63.66- 71.85- 83.17
5- 64.02- 74.02- 83.55- 96.70