I had the swap done about a year ago. You can read many of the details in this thread:
http://forums.amceaglesden.com/index.php?topic=42319.0There are many write ups on the web about this swap, mostly on jeeps. I found this one to be pretty good, with lots of pictures
https://picasaweb.google.com/85YellowCJ7/40HeadSwap#Important things to consider:
- Finding a 4.0 head that doesn't need to be freshened up is a big plus. Costs start to add up pretty quickly if you have to have the head rebuilt.
- While doing the head swap alone may provide some benefits, most folks believe that swapping in a new cam is just as important. I did the cam swap with mine and am very pleased with the results. However, it adds another layer of complexity.
- Exhaust manifold/pipe re-routing is tricky but can be done.
I'm definitely pleased with the results of the swap. However, by the time I was finished, it wasn't cheap, but then again, I had a shop do the work. If I was to do this again, I would strongly consider a complete 4.0 engine swap. Complete 4.0 engines with wiring harness and computers can be found around here on Craigslist for $600-900. This kind of swap would fully comply with the emissions requirements in my area. Just something to think about, I don't think the effort to do a complete engine swap is more than a cam and head swap.