All of the soft parts (cardboard and fabric covering) on my visors were thoroughly roached, so I decided to make my own from some 1/4 inch birch 'furniture grade' plywood from Home Depot.. I used the remains of the old visor as a pattern, but made it a little bigger (why not?) for extra coverage.
Obviously, it's not stock, but it is a pretty good match to the 'fake wood' in the rest of my interior:
(http://i1352.photobucket.com/albums/q646/JohnBendik/WoodVisor_zps381aadb3.jpg) (http://s1352.photobucket.com/user/JohnBendik/media/WoodVisor_zps381aadb3.jpg.html)
John Bendiksen
Cool original idea! I like it!
That's pretty clever. I'll bet you could also cover it again if you wanted.