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  • March 28, 2024, 12:21:47 PM

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Author Topic: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)  (Read 73457 times)

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Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #180 on: October 16, 2020, 12:31:44 PM »
Drivers side had bad rust issue, so I had an idea that this other side had one, too.
Welded seam had swollen a little bit and it had a thin layer of bathroom silicone...



Peaked inside... rust!!



Opened whole seam...



This was inner part...



Cut all rust away...



And weld some new sheet metal.



Then inner side of the beam...



Outer side done.



Then some paint and underbody protection.



And there is more to come... As it allways does.
American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
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Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #181 on: October 18, 2020, 02:50:21 PM »
Next thing was to weld missing corners of front fender. But first I had to take that bondo away... Oh boy... bondo it had!! Did not grind it all, that was enough... Oh those swiss...



Next thing was to take fender from my parts car... It had bondo too. Not so much, but some amount.
I think I can manage with that. That is amnerican bondo, from New York area....  ;)



It fits....like a glove. Almost...

American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #182 on: November 07, 2020, 03:30:08 PM »
I had an exellent idea using fender of my parts car, but it had some issues, so I gave up that idea...



Had to go back to original one. It had a huge amount of bondo. I cleaned it to bare metal.



Looks quite OK


Trunk needed new carpet. I couldn´t find any loop carpet from Finland, so I ordered it from Sweden. Cut it all by my self and local upholstery firm did sew it.




The other side needed some hinge repair job. And of course destroyed one bolt...



Repaired hinges, made new thread and painted it all... Much better now.

American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #183 on: November 12, 2020, 04:28:10 PM »
Tried to streighten bent sill. No effect... But only a dozen of small rustholes.  :(

Cut the bent area and found this. Rust on the bent sheet metal.

Even the reinforcement piece had bent some.



Outer part had also rust on the bent area...

American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #184 on: November 28, 2020, 04:46:36 PM »
Testing new sheet metal...




Welded it from inside, so it needs less finishing.



Used original piece as cover (after I had it sandblasted).




Finished...



It was time to continue this restoration of that fender cutting done some six years ago.... I had done a little bit of this before...




Made a new straight angle



And added some metal...



Welded it...



And after that made a new inner piece and welded it.



A better wiew...



Painted and protected against rust, I hope...



That rear corner looked kinda sad, so I sanded that cracked bondo.... Hammered a little and used schrinking disc to raise some low spots...



Repaired that missing part of front fender (drivers side)



And front corner too...
First I made fender lip using my bead roller and self made fender lip rollers...



Did some schrinking and cutting to get it fit better.



Testing....



Welded...



Yuo can see that much of it when fender flare is attached. Nothing.....



Co-drivers side needed that much of sheet metal...



Bend a little... weld a little...



Front corner needs more than a piece of sheet metal. Made a cardboard template to show how much it is out of right shape...  >:D



What to do?

I used a compass to draw some curved lines to find some corners, so I could tape some cutting lines...



Then just cut all bad away.



I did same lines to a fender of my crashed Concord...



Testing..



Fits well...



« Last Edit: November 28, 2020, 06:17:40 PM by juhap »
American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline Taylor

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #185 on: November 28, 2020, 07:01:25 PM »
Amazing metal working skills. Definitely inspirational.
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Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #186 on: December 01, 2020, 01:04:31 PM »
Welded...





Cleaned...





Needs some hammering to be finished.
American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Online vangremlin

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #187 on: December 01, 2020, 05:14:36 PM »
Great work.  Thanks for all of the pictures!
1981 Kammback 258 - "Pepe"
1980 Coupe 258 - "Ginger
1972 Gremlin X 304
1978 Gremlin 4 cyl 121 - sold
1964 TBird 390 - sold

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #188 on: March 01, 2021, 01:58:34 PM »
After an intesive Jeep welding session, it is time to pay some attention to this "Silver Beast".... (I´m converting an ex-off road XJ to be a 2wd street Cherokee)

This 258 does have a smoke issue... a lot of smoke...



I had one 258 waiting. It is from my V8 Eagle...It did run well, so it was time to take it down.



So here it is... A new motor... at least newer one...



Here is a rebuilt tranny to replace original. It had nasty habit to loose 3rd gear and shift to 2nd time to time.. This one is a lockturbine version of tf988.



Here are some new parts for my engine swap.



I stripped new motor... and tried to clean it for a new paint...



And then of course, new paint...





I had a lot of gaskets and seals, but just one timing cover seal... but it was enough...



But the damper was not OK... rubber is coming loose... and pulley was also had some issue too. So, I have to replace those...



New valve cover needs deeper bore and threads to head...

American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline maddog

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #189 on: March 03, 2021, 08:20:06 PM »
That engine looks purtty.
1998 CHEVY S10 (DAILY DRIVER/PROJECT) INTIMIDATIN'
1980 AMC EAGLE WAGON (PROJECT) EAGLE EYES
http://forums.amceaglesden.com/index.php?topic=30758.0
1983 AMC EAGLE LIMITED WAGON-SURVIVOR (gone)
http://forums.amceaglesden.com/index.php?topic=32372.0

Offline Billman

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #190 on: March 06, 2021, 06:42:26 PM »
you're doing some mighty fine work there
1982 SX/4
1983 SX/4
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1996 Jeep
2007  Caliber
2004 Silverado

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #191 on: March 07, 2021, 02:33:31 AM »
Some progress...
Engine and transmission are together. Damper and pulley are not. It has new fuel pump, flexplate, torque converter and transmission had full overhaul last summer... And new exhaust is on its way.



Taking old smoking engine out... You can see that aluminium adapter for Motorcraft carb.


American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #192 on: March 10, 2021, 02:12:03 PM »
Removed old exhaust pipe. Compared it to one I already had home... It is for my Limited Wagon (manual gearbox)





My "new" engine had broken damper, so I did take it from this old one.



Sandbalasted and painted it.



I removed intake/exhaust.



Sandblasted that and painted it.



And here is a brand new exhaust pipe and muffler.

« Last Edit: March 13, 2021, 03:32:30 PM by juhap »
American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #193 on: March 13, 2021, 03:31:46 PM »
Have done some sandblasting and painting... bolts and such. Some bigger parts also...



Removed battery tray. Body was in good shape, tray too. But that triangular reinforcement part under body panel was almost gone...



Added some paint.



New triangle part (taken from my spare part Concord) got sandblasted and painted (together with Volvo parts).

American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

Offline juhap

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Re: 1980 Eagle Sport STW 258+TF998 "Silver Beast" (from Finland)
« Reply #194 on: March 14, 2021, 03:27:10 PM »
Today it was time to start taking all apart...
No surprises, but antiroll bar was kinda heavy duty... much thicker than my new bushings were...



It is good to have suitable tools... 36 mm socket and adapter...



Prop shafts and constant velocity shafts...



And some other stuff... Parts to clean and paint...



Soon I can take motor out.

American 440 Hardtop, American 220 2d (x2), American 330 4 d, American 330 Cross Country(x2), American F/EX Gasser, AMC Eagle STW (x4), AMC Matador Coupe Oleg Cassini(2x), Hornet 2d (x3), Willys Jeepster 1950, Jeep Cherokee 2d, Rogue 1966-SCRambler Replica
http://www.cardomain.com/ride/2465938  eagle
http://www.cardomain.com/ride/2465930   american
http://www.cardomain.com/ride/2263025   american HT

 

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